ColdBoard

Technology

The circuit and the heat path.
Designed together.

ColdBoard describes ways to incorporate thermal transport into the circuit-bearing structure, alongside the electrical and mechanical functions it must perform.

Thermal networkCooling boundaryDesign choicesKey terms

01 / COLLECT AND ROUTE

Give heat a deliberate path.

Surface-mounted or embedded devices can couple to localized thermally conductive, electrically insulating regions. These regions can connect through selected layers or laterally toward an internal distribution structure.

The thermal route need not follow the electrical route or pass through the full board thickness. Layer placement and material selection depend on the device, isolation requirements and cooling boundary.

Straight cutaway of a bonded circuit board with distinct white, gray, carbon-colored and interrupted copper layers, narrow flush branching thermal paths and wetted terminations; integral case shoulders capture the board above a liquid chamber with wide openings on opposing short ends.
THERMAL NETWORK CONCEPT · Narrow thermal paths are embedded within the bonded board stack and connect selected component and board regions. In this arrangement, exposed thermal-network terminals contact the coolant directly, with wide fluid openings on opposite short end walls. Curved blue arrows indicate liquid flow.White dielectric surrounds localized gray and carbon-colored regions. Copper traces and vias connect selected layers and both board faces. Pale gray branching paths indicate the insulating thermal network. Pale blue: coolant. Layer colors and proportions are illustrative.Enlarged conceptual section; materials and path dimensions are illustrative, not a fixed stack-up. Download image.

02 / CONNECT TO THE SYSTEM

The board can be
the chamber wall.

The cooling region can sit beside the circuit-bearing structure.

A separate opposing wall can complete a coolant region while the board forms another boundary. Thermal distribution layers and protective interfaces can participate in transferring heat to that region.

Internal channels are one possible implementation. Other arrangements use liquid, sealed working-fluid regions, solid conduction or a housing interface.

See the section diagrams

03 / DESIGN CHOICES

Several arrangements.
One connected design problem.

A

Internal thermal termination

Collect heat at an internal layer rather than requiring every path to span the full substrate. Review lateral spreading, layer interfaces and electrical clearance together.

B

Embedded components

Route heat toward an appropriate thermal structure while conductors route power and signals elsewhere. Assembly, inspection and repair remain part of the design.

C

Sealed two-phase regions

Evaluate a chamber on one or both board faces, or combine a vapor region with direct liquid cooling. Each sealed chamber needs an evaporator, condenser, liquid return path and external heat sink designed as a complete system.

Explore vapor-only options
D

Structural integration

The public disclosure includes non-planar and flexible structures and thermal coupling to a housing or chassis. The physical implementation follows the application.

Source: published Thermal PCB description, including Figures 1–4 and 6–9. Read at WIPO.

A SHORT TECHNICAL GLOSSARY

The terms behind the architecture.

Circuit-bearing structure

The substrate or structural member that supports circuitry and electrical interconnections. It can also take part in thermal transport or form a cooling boundary.

Thermally conductive dielectric

An electrically insulating material selected to carry heat. Its electrical, thermal and mechanical properties must suit the intended duty.

Thermal network and distribution layer

Connected regions that collect, redirect or spread heat before it reaches a cooling interface. A functional network does not imply one universal material or geometry.

Protected cooling interface

A thermal interface that incorporates protection or isolation appropriate to the adjacent fluid and materials. Its composition and thickness affect thermal resistance.

EVALUATION & LICENSING

Start with the heat source.

Then define the path, electrical isolation and cooling boundary together.

Discuss your application